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Change the color, size, or shape of the last digit of the JAN code so that it's immediately recognizable.

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During the manufacturing, packaging, shipping, and display stages, it is essential to prevent product mix-ups.

In such cases, checking the last four digits of the JAN code is a common practice.

How about a proposal to help staff make quick decisions on-site? For the last four digits, assign a unique color to each number (e.g., 0 is red, 1 is orange), and for the final checksum, increase the font size of the digit itself, so mix-ups can be identified instantly.

Current Costs

Based on the following assumptions, approximately 9 million yen in costs are incurred annually.

  • 5 inexperienced workers per day
  • Average of 30 minutes per shift spent scrutinizing barcodes
  • Hourly labor cost, etc. of 1,500 yen
  • 240 operating days per year
  • 10 business sites

Production Flow

  • Assign colors, sizes, or font shapes to the numbers. Color might be suitable for color printing, while font shape might be better for black and white.
  • Change the design of the last four digits when designing package and shipping materials.
  • The last digit could have its size further altered (as a discrepancy in the last digit definitively indicates a mix-up).
  • Verify if on-site staff can make instant judgments.
  • Reflect the changes in the final design.
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